Optimization of the elastic modulus for polymeric nanocomposite membranes

The mechanical properties of polymeric membranes are critical factors for a successful and durable application in water treatment technologies. Fabricating membranes with optimal mechanical properties require delicate balancing between material, additives, processing conditions, porosity, and many other variables. Several variables to be optimized demands detailed experimental and computational investigations. The design of experiments (DOEs) technique using a validated framework with a computational model for the prediction of the elastic behavior can lower the number of conducted experiments for optimal membrane fabrication conditions. In this study, optimization of the elastic modulus of polymeric membranes is performed using DOE with computational modeling and validated with experiments. The optimum storage modulus of polymeric nano-filled membranes is determined at an operating temperature of 35°C. DOE is employed with a three-factor–three-level problem. The Taguchi DOE is utilized to obtain the experiments scheme, followed by the prediction of the storage modulus and fabrication of the polymeric nano-filled membrane with the optimum modulus. Predicted results demonstrate that the modulus of polyether sulfone (PES) reinforced with 0.3 wt.% halloysite nanotubes (HNTs) is the optimum combination. The fabricated PES/0.3 wt.% HNT membrane is in good agreement with the predicted modulus with a percentage error of 3%.